Mechanical

Pipe support standards and details — reading SP-58, SP-69 and a project detail sheet

What the support standards actually fix, why a project standard detail is a specification rather than a catalogue, the welded attachment problem on alloy and sour service, shoes and trunnions and shields, and what goes wrong when a support is left to the field.

IntermediateOil & GasPetrochemicalPharmaceutical

Standards referencedMSS SP-58MSS SP-69ASME B31.3ASME B31.1WRC 537NACE MR0175

Anchors, guides and restraint schemes decides what each support has to do. This topic is about the document that says how it is built, and about the handful of details that cause most of the trouble when they are got wrong.

What the standards fix

MSS SP-58 is the support standard: it numbers the support types that everyone draws — rod attachments, clevises, clamps, rollers, shoes, shields and the rest — and sets the materials, load ratings, manufacturing requirements and installation rules behind each. When a detail is called a type number, this is the document being pointed at.

MSS SP-69 is the selection and application companion: which type belongs where, recommended spacing for water and vapour service, rod sizing, and hanger location. Its span table is the one most projects start from.

Neither is a design code. They sit underneath ASME B31.3, which is what actually requires the piping to be supported adequately and leaves the means to you.

The welded attachment problem

This is the single most consequential thing in the topic.

A shoe, lug or trunnion welded to the pipe is a weld to the pressure boundary. It is governed by the same code rules as the girth welds either side of it: a qualified procedure, a qualified welder, the examination the fluid service demands, and whatever preheat or post-weld heat treatment the material requires.

That matters because support attachments are routinely treated as brackets — something a structural fitter can add. On carbon steel at moderate temperature, little usually comes of it. On the materials where it matters, plenty does:

  • Alloy steel (P11, P22). Preheat and PWHT requirements apply to the attachment weld as much as to the pipe weld.
  • Already stress-relieved pipe. Welding to it afterwards undoes locally what the heat treatment achieved, and may force the whole spool back through it.
  • Sour service. Hardness is limited, and an uncontrolled weld produces exactly the hard heat-affected zone that sulphide stress cracking needs. See material degradation.
  • Austenitic stainless. Sensitisation, and carbon steel contamination from the attachment itself.

Where any of those apply, the alternative is a non-integral attachment — a clamp or a cradle that grips rather than welds. It costs more and it is bulkier, and it avoids putting an unqualified weld on a line that cannot take one.

The local stress the attachment then puts into the pipe wall is a real calculation, not a formality — see WRC 537.

The details that recur

Shoes. Height set by the insulation thickness, length set by the travel. A standard shoe on a long hot run can walk off the end of its beam, and the movement to check is the pipe against the steel beneath it, which is itself growing. Shoe length on a long hot line is calculated, not scheduled.

A hollow steel trunnion welded to the underside of a large pipe elbow and resting on a painted steel beam. The fillet weld runs all round the base. A small drilled hole near the bottom of the trunnion has a dark rust stain running from it, down the face of the trunnion and across the steelwork below.
The drain hole, doing its job. The stain beneath it is water that collected inside the trunnion and found its way out — which is what would otherwise have been sitting in there, unseen, against the weld.
The same support at three conditions. Cold, the shoe sits centred on its beam. Hot, a shoe sized for the travel has slid along the beam and is still bearing fully on it. Hot again with a standard shoe of the usual length, the shoe has run off the end and is bearing on the edge of the beam.
The third case is what a standard shoe length produces on a long hot run. And the travel to check is the pipe against the steel beneath it, which on a long rack is growing too.

Trunnions and dummy legs. A hollow stub welded to a pipe and capped is a rainwater vessel. The drain hole near the base is the whole fix, and it is forgotten often enough to be worth looking for on every drawing.

Insulation protection shields and inserts. Soft insulation under a support crushes, leaving a point contact, a broken vapour barrier and a textbook corrosion-under-insulation site. The shield spreads the load; on cold or heavy lines a load-bearing insert carries it instead. See insulation, tracing and coatings.

Slide plates. Graphite, PTFE and bronze facings exist to take the friction coefficient from about 0.3 towards about 0.1. That is an anchor-load decision rather than a wear decision, and the facing material has its own temperature and UV limits.

Rollers. They seize. A seized roller still carries weight but now resists movement, so it behaves like a high-friction rest or a partial line stop and delivers that force somewhere it was never meant to go. Many projects prefer a slide plate for exactly this reason — nothing to seize.

Riser clamps on vertical lines. Whether the weight is carried by friction on the pipe or by welded shear lugs is a decision, not a detail. Friction clamps slip on smooth, hot or painted pipe.

Dissimilar metals. A carbon steel support bolted hard against an austenitic stainless line gives iron contamination and a crevice, which is where chloride attack begins. An isolation pad belongs on the detail.

Support as required

The same applies to field-run small bore, which is where most of these appear. Small bore is where vibration failures and unsupported branch connections live, and “as required” is how they get there.

Reading a detail before you accept it

Six things, in the order they catch problems:

  1. Load rating against the actual load, including the hydrotest case.
  2. Temperature range of the detail and of any facing material on it.
  3. Material, including what it is in contact with.
  4. Attachment method — welded or clamped — and whether the line can take a weld.
  5. Travel, for anything that slides, in both directions.
  6. Drainage, for anything hollow or anything that can pocket water.

What to take away

  • SP-58 is the hardware standard; SP-69 is selection and application. Neither is the design code.
  • A project detail sheet is a specification, and swapping details is a design change.
  • A welded attachment is a pressure boundary weld — procedure, examination, preheat and PWHT all apply.
  • On alloy, stress-relieved and sour lines, prefer a clamped, non-integral attachment.
  • Shoe length is a travel calculation, not a standard dimension.
  • Hollow trunnions get a drain hole.
  • Shields and inserts stop insulation being crushed into a CUI site.
  • Slide plates are an anchor-load decision; rollers seize.
  • Support as required is a design decision given away, and it comes back as a restraint nobody analysed.

Check your understanding

10 questions. Nothing is recorded — this is just for you.

1What does a project standard support detail sheet actually represent?
2Why is welding a shoe or lug directly to a pipe more significant than it looks?
3A line in sour service needs a support attachment. What extra control applies?
4Why does a hollow trunnion support normally have a small hole drilled near its base?
5What is an insulation protection shield for?
6Why is a plain carbon steel support not simply bolted against an austenitic stainless line?
7A low-friction slide plate has been specified under the shoes on a long hot run. What is it principally for?
8A pipe shoe has been made to a standard length, but the line is long and hot. What should be checked?
9What is wrong with a drawing note reading support as required?
10A roller support has seized solid after a few years in service. What has it become?

#piping#supports#standards#mss#fabrication#welding#design